Model HQ360-900 CNC Angle Plate Heating Bending Machine 2-20mm Bending Plate Thickness

Model HQ360-900 CNC Angle Plate Heating Bending Machine 2-20mm Bending Plate Thickness

 
Product Introduction:

This CNC Thermal Bending machine is meticulously designed and rigorously tested in-house to guarantee the precise bending of angle steel profiles and flat metal sheets. It is specifically engineered to meet the rigorous production needs of sectors such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With outstanding forming accuracy and dependable operational performance, this system ensures that the bent angle steel and metal panels conform to the exact dimensional and structural specifications, thereby facilitating seamless progression in subsequent downstream manufacturing stages.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features an intuitive touchscreen interface, enabling efficient data entry and real-time monitoring of operational parameters. This setup ensures a seamless and user-friendly experience for routine operational tasks.

2. The machine incorporates state-of-the-art intelligent ultrasonic frequency induction heating technology, which significantly boosts production efficiency, lowers manufacturing costs, and ensures full compliance with the facility's environmental and regulatory standards.

3. As a comprehensive, all-in-one solution, this equipment eliminates the need for additional tools or mold adjustments, thereby simplifying and optimizing the overall production setup process.

4. By incorporating Computerized Numerical Control (CNC) technology, this system ensures the precise bending of workpieces, consistently maintaining stringent product quality standards while simultaneously enhancing overall production efficiency.

5. The equipment is equipped with a fully integrated hydraulic system and a sophisticated electrical control unit, delivering a refined configuration that guarantees intuitive, user-friendly operation, dependable and safe performance, and the capacity to meet the demands of high-volume production.

6. Cold-pressing technology is ideally suited for processing angle steel components with dimensions up to L100×L100×10 (mm), provided the required bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle is 120 seconds per unit (dependent on the material grade and dimensional specifications of the components being processed). Additionally, fabrication commences only once the heating temperature reaches 800 degrees Celsius (the red-hot phase), with process parameters precisely established according to the material type and the required bending angle tolerances.

8. During the thermal treatment phase, once the process parameters are configured, operators can initiate the cycle by either pressing the start button or activating the foot pedal switch to begin the fully automated operation sequence. This sequence adheres to a predefined set of steps, including the heating feed, application of thermal energy, retraction of heating elements upon completion, clamping and compression of the workpiece, ram lifting, and, ultimately, the unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing mode, once the process parameters are set, cold-pressing operations can begin immediately. The pressure ram does not require a return to its home position; instead, the lower pressing die is elevated to create a 100mm clearance, facilitating the effortless removal of the workpiece. This optimized operational flow significantly improves overall process efficiency.

These test samples, sourced from the production line of angle steel punching, cutting, and marking machinery, conform to the standard specifications and processing parameters widely used in the angle steel tower industry. They provide users with a definitive benchmark for assessing the equipment’s processing quality, accuracy, and craftsmanship—key performance indicators that demonstrate the equipment’s ability to meet the rigorous operational requirements of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are exposed to harsh weather conditions and substantial structural loads, this equipment plays a crucial role in processing the angle steel components that form the core load-bearing framework of the towers. It consistently performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other vital structural elements, ensuring exceptional precision and remarkable structural integrity. This process significantly enhances the overall durability of the transmission towers, which is critical for the reliable and continuous operation of UHV power transmission systems.