CNC Automatic Beading And Heating Machine For Carbon Steel Angle Profiles With PLC Control

CNC Automatic Beading And Heating Machine For Carbon Steel Angle Profiles With PLC Control

 
Applicable Industry:

This CNC Thermal Bending System is specifically designed and factory-tested to provide high-accuracy bending for angle steel profiles and flat metal sheets. It meets the essential production requirements of key industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With its consistent forming accuracy and reliable operational performance, this system guarantees that bent angle steel and metal panels comply with the precise dimensional tolerances and structural standards required for industrial applications, thereby ensuring the smooth and efficient execution of subsequent downstream manufacturing processes.
 
Specifications:

Product Features:

1. Equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC), the system features a touchscreen interface for efficient data input and real-time monitoring of operational status, facilitating a streamlined and user-friendly workflow for daily operations.

2. The machine integrates advanced intelligent ultrasonic frequency induction heating technology—an innovative engineering solution that boosts production efficiency, reduces manufacturing costs, and ensures full compliance with the facility's environmental protection policies and standards.

3. Functioning as a comprehensive, integrated system, this equipment eliminates the need for additional tooling and mold customization, thereby simplifying and optimizing the overall configuration of the production process.

4. Equipped with Computerized Numerical Control (CNC) capabilities, this system ensures the precise bending of workpieces, consistently maintaining product quality standards while enhancing overall production efficiency.

5. The equipment is integrated with an independent hydraulic system and electrical control unit—an advanced structural design that promotes intuitive, hassle-free operation, ensures safe and reliable performance, and supports high-volume production output.

6. For the processing of angle steel components with dimensions not exceeding L100×L100×10 (mm), cold-pressing technology may be utilized, provided the specified bending angle is under 5 degrees.

7. The typical operational cycle time for cold-pressing processes is 10 seconds per workpiece, while the thermal processing cycle lasts 120 seconds per unit (dependent on the specific material grades and dimensional requirements of the components being processed). Furthermore, workpiece fabrication commences only once the heating temperature reaches 800 degrees Celsius (the red-hot phase), with the precise process parameters being determined by the material type and the required bending angle tolerances.

8. During the workpiece thermal treatment phase, once the process parameters have been configured, operators can initiate the cycle by either activating the start function or using the foot pedal switch to begin the fully automated operational sequence. This sequence follows a predefined order, including the heating feed, thermal application, retraction of heating components upon completion, clamping and compression of the workpiece, ram lifting, and final unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing operational mode, once the process parameters have been calibrated, cold-pressing operations can be carried out immediately. There is no requirement for the pressure ram to return to its home position; instead, the lower pressing die is raised to create a 100mm clearance, allowing for easy extraction of the workpiece. This streamlined operational sequence significantly improves overall process efficiency.

These test specimens, sourced from the production line of angle steel punching, cutting, and marking equipment, represent the standard specifications and processing conditions commonly used in the angle steel tower industry. They allow users to directly assess the equipment’s processing quality, precision, and craftsmanship—key performance indicators that demonstrate the equipment's ability to meet the rigorous operational requirements of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines—where transmission towers must endure extreme weather conditions and substantial structural loads—this equipment plays a crucial role in processing the angle steel components that form the primary load-bearing framework of the towers. It consistently performs drilling and stamping operations on angle steel for tower bodies, cross-arms, and other essential structural elements, ensuring high precision and strong structural connectivity. In doing so, it upholds the overall integrity of the transmission towers, which is critical for the safe and continuous operation of UHV power transmission systems.